Common methods of cable fault testing and their advantages and disadvantages

18-11-2024



Cables are critical components of power transmission systems, and their health directly affects the safety and stable operation of the entire power grid. Cable failures lead to power supply interruptions and may cause safety accidents. Therefore, timely and accurate detection and location of cable faults are essential for maintaining and managing power systems. This article will explore several standard cable fault testing methods in-depth and analyze their working principles, the scope of application, and advantages and disadvantages.

electric wire fault finder


RDCD-Ⅱ/503D faulty cable detector is a professional device used to determine the specific location of cable faults. It mainly uses the acoustic-magnetic synchronization method. The device first creates electronic flashovers through the cable test high-voltage signal generator then uses the corresponding sensors to collect and enhance these signals. Finally, through the dual judgment of hearing and vision, the specific location of the fault can be accurately located. This device integrates various advanced technologies such as acoustic-magnetic time difference positioning technology, noise reduction technology, and path-assisted testing. It provides a variety of test modes and detailed information prompts, aiming to efficiently and accurately complete the location of cable faults.


1. Induction method


Principle: The induction method is based on the principle of electromagnetic induction. By injecting audio signals into the cable, a dedicated receiver tracks signal changes along the cable path to determine the fault point. When the audio signal encounters a breakpoint or low-impedance short circuit inside the cable, it produces obvious signal changes at the fault point, thereby helping technicians locate the fault accurately.


Advantages and disadvantages: The induction method is easy to operate, does not require complex equipment, and is suitable for rapid on-site troubleshooting. It performs well in the case of broken wires and low-resistance short circuits. It can quickly locate and shorten the repair time. It is also low-cost and easy to promote. Nevertheless, this method is unsuitable for high-resistance short circuits and single-phase grounding faults because these faults usually do not cause noticeable signal changes. In addition, when there are a lot of metal structures or other cables around, the signal is susceptible to interference, affecting the accuracy of the test. Although the operation is simple, it still requires rich field experience and expertise to determine the fault point accurately.


2. Acoustic test method


Principle: The acoustic test method applies high-voltage pulses to the cable to cause discharge at the fault point and generate sound. Using a ground acoustic wave detector to capture these sounds, the operator can determine the fault point's location by analyzing the sound's propagation path and intensity.


Advantages and disadvantages: The acoustic test method performs well in dealing with high-impedance grounding and short-circuit faults, can achieve very accurate positioning, has strong adaptability, is not restricted by the geographical environment, and is suitable for use in complex environments such as urban underground cables or mountainous areas. With the change in the sound signal, the operator can intuitively determine the fault point. However, this method has high technical requirements, mainly when operating in a complex environment and requires experienced technicians. High-voltage pulses may cause damage to cables and test equipment, so safety regulations must be strictly followed. In addition, the price of high-voltage generators and acoustic wave detectors is high, and the initial investment is significant.


3. Bridge method


Principle: The bridge method measures the resistance difference between the fault conductor and the regular conductor and uses the bridge balance principle to calculate the distance of the fault point. It is mainly used for the detection of low-resistance grounding or short-circuit faults.


Advantages and disadvantages: The bridge method has high measurement accuracy, and the error is generally between 0.1%-0.2%. It is suitable for single-phase, two-phase and three-phase short-circuit faults, especially in low-voltage cables. The equipment is relatively easy to operate and ideal for beginners. However, this method is not applicable when dealing with high-impedance grounding or broken wire faults, because these situations do not cause noticeable resistance changes. In addition, this method has high requirements for the connection line, and improper operation may affect the test results. The test process is relatively slow and requires multiple measurements and adjustments.


4. High-voltage bridge method


Principle: The high-voltage bridge method applies high voltage to the cable and locates the fault point by measuring the change in insulation resistance. It is particularly suitable for detecting high-impedance grounding and broken wire faults.


Advantages and Disadvantages: The high-voltage bridge method is suitable for complex insulation conditions. The test results in a high-voltage environment are more reliable. It is ideal for maintaining crucial power facilities and quickly locating high-impedance grounding and flashover faults. However, high-voltage testing may damage cables and equipment. Safety regulations must be strictly followed during operation. The test speed is slow, and the operation requires patience. The price and maintenance cost of the equipment are high.


5. Pulse reflection method


Principle: The pulse reflection method calculates the distance of the fault point by sending a pulse signal to the cable based on the time difference of the signal return. A reflected signal is generated when the pulse signal encounters a breakpoint or fault point inside the cable. By analyzing the time difference of the reflected signal, the location of the fault point can be determined.


Advantages and Disadvantages: The pulse reflection method can quickly and accurately locate the fault point. It is suitable for emergency repairs and daily maintenance and has many applications. It can be used for low-voltage, medium-voltage, or high-voltage cables. The test results are displayed in a waveform graph for intuitive analysis. Nevertheless, this method requires high-precision instruments such as oscilloscopes, and the equipment cost is high. Operators need to have a certain level of technology to interpret the test results and incredibly complex waveform analysis correctly. The reflected wave attenuates significantly for short-circuit (grounding) faults with a resistance more excellent than 100Ω, resulting in a test blind area.


6. Other supplementary methods


The low-voltage pulse reflection method is similar to the pulse reflection method but uses a lower voltage signal, which is suitable for fault detection of low-voltage cables. Its equipment operation is relatively simple, the waveform is intuitive, the dependence on technical data is small, and the cost is low, which is suitable for large-scale promotion. However, for short-circuit faults with a resistance greater than 100Ω, the reflected wave attenuates significantly, there is a test blind area, and it is unsuitable for flashover-type cable faults.


The pulse voltage method can be applied to various cable faults, especially high-impedance grounding and flashover faults. It is easy to operate and directly reads the distance of the fault point on the display. However, suppose the instrument is electrically coupled with the high-voltage circuit. In that case, there is a risk of damage, the operation must strictly comply with safety regulations, and the equipment cost is high.


The pulse current method measures the current pulse signal when the cable fault breaks down through the current coupler. The wiring is simple, the waveform is clear, and it is easy to distinguish and analyze. No obvious disadvantages have been found in this method, but the operating specifications must still be followed.


Different cable fault test methods have their advantages and disadvantages. Choosing a suitable method requires comprehensively considering the fault type, test environment, and available resources. Induction and acoustic methods are more appropriate for rapid positioning, while bridge and pulse reflection methods can provide more accurate judgment. High-voltage bridge and pulse voltage methods are ideal for high-impedance grounding and flashover faults. As a professional power engineer, mastering the principles of these test methods and their applicable scenarios is crucial to improving work efficiency and ensuring the stability of the power system. In practical applications, by reasonably selecting and combining different methods, combined with advanced technologies and tools, cable fault problems can be effectively solved, making essential contributions to the safe and reliable operation of the power system.




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